Gear Pump Filling Machine
Highlights
- High-efficiency, precision filling: The servo drive ensures fast speeds and accurate metering, resulting in a drip-free, run-free filling process; it supports one-click recall of multiple sets of parameters, significantly improving changeover efficiency.
- High adaptability: Bottle type and size changes can be made without spare parts; compatible with various types of non-standard bottles that stand upright; suitable for a wide range of materials, including pastes, liquids, and oils.
- Easy to operate and maintain: All operations are integrated into the touchscreen color display, which provides an intuitive view of production status; the pump head has no hard-to-reach areas, making cleaning and maintenance simple and reducing the workload.
Technical Specifications
| Category | Parameters |
|---|---|
| Number of filling heads | 1, 2, 4, 6, 8, 10, 12 (customizable upon request) |
| Filling capacity | 100 ml–5,000 ml |
| Filling accuracy | ±1% |
| Filling method | Multi-head filling with gear pump metering |
| Production speed | 1,200–1,500 bottles per hour (based on a 500-ml capacity) |
| Conveyor belt | 82.6 mm wide POM slat belt, ground clearance 800 mm–850 mm |
| Conveyor belt motor | Variable-frequency speed-controlled motor |
| Total power | approx. 6 kW / AC 380 V, 50/60 Hz |
| Program Control | PLC + Touchscreen HMI |
| Filling machine frame material | 304 stainless steel |
| Materials for parts in contact with the product, such as the filling nozzle | 304/316 stainless steel, food-grade silicone tubing |
| Safety feature | Low material level shutdown alarm |
| Air pressure | 0.6–0.8 MPa |
In-Depth Details
Equipment Features and Adjustment Instructions
1. Parameter Settings and Recall: Filling volumes can be set directly via the touchscreen. The system supports saving multiple sets of parameters and one-touch recall, enabling quick switching between production of different product specifications.
2. Bottle Type Adaptation and Adjustment: No additional spare parts are required; bottle type changes can be completed through simple mechanical adjustments alone. The machine is compatible with all irregularly shaped bottles that can stand upright with the bottle neck facing upward.
3. Filling Accuracy and Maintenance: The servo pump head ensures precise positioning, resulting in drip-free and run-free filling. The pump head has no sanitary dead zones and is easy to disassemble and clean, meeting the hygiene requirements of industries such as food and personal care.
