Fully Automatic Servo-Driven Piston Filling Machine
Highlights
- High-efficiency intelligent control: Servo pump drive + touchscreen operation, allowing for the presetting and one-touch recall of multiple sets of filling parameters. Quick and convenient setup and bottle changeovers significantly boost production efficiency.
- Highly adaptable and easy to clean: The pump head has no hard-to-reach areas, making it suitable for particle-free liquids, emulsions, pastes, and oils; it accommodates a variety of upright and irregularly shaped bottles, and no additional parts are required when switching between sizes.
- Stable, precise, and low-waste: Controlled by a PLC and gas filling valve, the filling process is drip-free and run-free; the bottle-neck clamping design ensures precise alignment during filling and facilitates easy operation and maintenance.
Technical Specifications
| Category | Parameters |
|---|---|
| Filling capacity | 100 ml–5,000 ml |
| Filling accuracy | ±1% |
| Filling method | Servo-driven rotary pump metering with multi-head filling |
| Production speed | 1,200–1,500 bottles per hour (based on a 500-ml capacity) |
| Conveyor belt | 82.6 mm wide POM slat belt, ground clearance 800 mm–850 mm |
| Conveyor belt motor | Variable-frequency speed-controlled motor |
| Total power | approx. 6 kW / AC 380 V, 50/60 Hz |
| Program Control | PLC + Touchscreen HMI |
| Filling machine frame material | 304 stainless steel |
| Materials for parts in contact with the product, such as the filling nozzle | 304/316 stainless steel, food-grade silicone tubing |
| Safety feature | Low material level shutdown alarm |
| Air pressure | 0.6–0.8 MPa |
| PLC | Germany Siemens |
| Touchscreen | Germany Siemens |
| Servo Motors | China Inovance |
| Pneumatic Components | Taiwan, YADEKA |
In-Depth Details
Equipment Features and Adjustment Instructions
1. Parameter Settings and Recall: Filling volumes are set directly via the touchscreen. The system supports storage of multiple parameter sets, enabling quick changeovers with a single button press.
2. Bottle Type Adaptation: No spare parts are required to switch bottle types; simple mechanical adjustments are sufficient to accommodate a variety of upright and irregularly shaped bottles.
3. Filling Accuracy Control: A bottle-neck positioning device ensures precise alignment during filling, while PLC and servo drive technology deliver drip-free and drip-free filling.
4. Production Capacity Configuration: The number of filling heads can be selected based on production needs, allowing flexible adaptation to different production scales and easy maintenance.
