Fully Automatic Heating and Insulation Filling Machine
Fully automatic servo-driven piston heating and temperature-maintaining filling machine with touchscreen control for filling volume and the ability to store multiple sets of parameters;Easy to clean with no hard-to-reach areas; compatible with various upright and irregularly shaped bottles; specifically designed for viscous pastes containing particles; widely used for filling food and personal care sauces, hair and body care products, and oil-based products; simple to adjust for different specifications.
Highlights
- Servo-controlled volumetric filling: Pre-set multiple sets of filling parameters via the touchscreen and access them with a single button press for precise measurement and quick speed changes.
- Versatile for a wide range of materials: Features an insulated design suitable for viscous pastes containing particles, such as honey and hot sauce; no hard-to-reach areas during filling and easy to clean.
- Wide range of bottle compatibility: Suitable for various types of upright and irregularly shaped bottles; only minor adjustments are needed when changing specifications; suitable for multiple industries, including food and personal care.
Technical Specifications
| Category | Parameters |
|---|---|
| Filling capacity | 100 ml–5,000 ml |
| Filling accuracy | ±1% |
| Filling method | Servo-driven piston metering multi-head filling |
| Production speed | 1,200–1,500 bottles per hour (based on a 500-ml capacity) |
| Conveyor belt | 82.6 mm wide POM slat belt, with a height of 800 mm–850 mm above the ground |
| Conveyor belt motor | Variable-frequency speed-controlled motor |
| Total power | approx. 6 kW / AC 380 V, 50/60 Hz |
| Program Control | PLC + Touchscreen HMI |
| Filling machine frame material | 304 stainless steel |
| Materials for parts in contact with the product, such as the filling nozzle | 304/316 stainless steel, food-grade silicone tubing |
| Safety feature | Low material level shutdown alarm |
| Air pressure | 0.6–0.8 MPa |
In-Depth Details
Equipment Features and Adjustment Instructions
1. The equipment is equipped with a PLC and a color touchscreen, enabling full touchscreen operation and real-time monitoring of production parameters. Changing filling specifications requires no additional parts—only minor adjustments are needed—and the number of filling heads can be customized as needed.
2. The filling heads feature bayonet-style positioning, and the linear bottle feed accommodates a wide range of bottle shapes; dedicated filling valves ensure drip-free and drip-free filling, with convenient commissioning and maintenance.
