Simple Magnetic Pump Filling and Capping Machine
Highlights
- Precision Drip-Free Filling: Powered by a magnetic drive pump and featuring a check valve to prevent dripping, this system allows for precise adjustment of fill volumes via a touchscreen interface. It ensures no dripping or product waste and is suitable for a wide range of liquid formulations.
- Highly efficient and flexible production: Compatible with a wide range of bottle shapes and sizes; no complex setup is required for changeovers; supports flexible adjustment of the number of filling heads and capping pressure; ideal for small-batch, high-variety production needs
- Reliable and low-maintenance: Compact design with a small footprint; low failure rate; simple daily maintenance; easy to operate
Technical Specifications
| Category | Parameters |
|---|---|
| Number of filling heads | 4 |
| Filling capacity range | 1,000–5,000 ml |
| Filling accuracy | ±5‰ |
| Filling method | Magnetic drive pump filling |
| Production speed | approximately 400–500 bottles per hour (based on 5,000-ml bottles) |
| Conveyor belt | 114 mm wide POM slat belt, height from the ground: 800 mm ± 25 mm |
| Conveyor belt motor | Variable-frequency speed-controlled motor |
| Total power | approx. 3 kW / 220 V |
| Program Control | PLC + Touchscreen HMI |
| Filling machine frame material | stainless steel |
| Materials for parts in contact with the product, such as the filling nozzle | 304 stainless steel, food-grade silicone tubing |
| Hopper | No hopper; self-priming filling |
| Air pressure | 0.6–0.8 MPa |
| Touchscreen | Siemens (Germany) |
| PLC | Siemens (Germany) |
| Sensor | Jiajun (Taiwan) |
| Cap placement method | Manual cap placement |
| Lid type | Manual lid placement |
| Clamp type | Track-type clamp |
| Speed | Approximately 500–800 bottles per hour |
In-Depth Details
Equipment Features and Adjustment Instructions
1. Filling Adjustment: The touchscreen allows for precise setting of filling volumes and supports automatic detection of incoming and outgoing bottles. Users can freely configure the number of bottles to be filled and enable or disable individual dispensing heads to accommodate different production capacity requirements.
2. Bottle Type and Changeover Adjustment: Compatible with a wide range of bottle specifications, it requires no complex adjustments when switching products. Cleaning and tube replacement are convenient, meeting the needs of small-batch, multi-product production.
3. Capping and Operation Adjustment: Capping pressure can be freely adjusted according to the cap type. The equipment operates stably, features a compact and maintenance-friendly design, and is suitable for the food, personal care, and pharmaceutical industries.
